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Book

Joining: Understanding the Basics

2011-11-01
Extending ASM's Understanding the Basics series into fabrication technologies, this book is an introduction to the most important industrial joining methods: welding, brazing, soldering, fastening, and adhesive bonding. It addresses metallurgical issues that must be understood during welding, and provides an overview of issues to consider when joining systems of materials that are the same, similar, or different. Topics include: • Introduction to Joining • Arc Welding of Metals • Resistance Welding • Other Fusion Welding Processes • Metallurgical Variables in Fusion Welding • Solid State Welding and Bonding • Brazing and Soldering • Mechanical Fastening • Adhesive Bonding • Material Issues in Joining
Book

Factory Man

2009-02-16
Factory Man is about James Harbour and the epic struggle of the U.S. auto industry to catch up to Japan in quality and productivity. Harbour is a former manufacturing executive who, partly by chance, became the first U.S. expert to study Toyota's operations in Japan. Harbour's consulting firm, Harbour & Associates has gained worldwide recognition for its annual public studies of factory productivity. The Harbour Report is the essential annual scorecard of who is winning the productivity race in the U.S. In 1981, Harbour reported that Toyota could offer a small car for sale in the U.S. at a production cost of $1,500-$1,700 less than the Detroit automakers at that time, a cost advantage of about 30 percent. The impact on Detroit was atomic, and launched the painful, historic effort by the Big Three to catch up, which continues today. James Harbour's story, blunt and accessible, includes a detailed description of how Detroit went astray, beginning right after World War II.
Book

Metallurgy for the Non-Metallurgist, 2nd Ed

2011-10-01
The completely revised Second Edition of Metallurgy for the Non-Metallurgist provides a solid understanding of the basic principles and current practices of metallurgy. The new edition has been extensively updated with broader coverage of topics, new and improved illustrations, and more explanation of basic concepts. It is a “must-have” ready reference on metallurgy! Topics include: • Structure of Metals and Alloys • Mechanical Properties and Strengthening Mechanisms • Modern Alloy Production • Fabrication and Finishing of Metal Products • Testing and Inspection of Metals—The Quest for Quality • Steel Products and Properties • Nonferrous Metals • Corrosion
Book

The Practical Reference Guide to Welding Metallurgy - Key Concepts for Weldability

1999-01-01
If you’re not ready for the depth of George Linnert’s "Welding Metallurgy", then this guide is for you. An intelligent introduction for the engineer new to welding, and the up-and-coming senior technician, this guide offers some basics that will aid the non-metallurgist in understanding why problems occur, and how to avoid them. Tables and figures support these topics: • Metal Structures • Metal Forms • Diffusion • Solid Solubility • Residual Stress • Shielding and Purging • Phase Transformation • Hardness and Hardenability • Grain Size • Stainless Steels • Aluminum and its Alloys • Copper and its Alloys • Refractory Alloys • Repair Welding
Book

The Practical Reference Guide for Welding Titanium

1999-01-01
Titanium need not be all that hard to weld! In industrial sectors the common opinion is that titanium alloys are difficult to weld. While it is true that titanium alloys can be embrittled by carless welding techniques, it is equally true that these materials are much more weldable than their reputation suggests. This reference guide discusses the difficulties that originate from several basic sources when welding titanium and titanium alloys. The high reactivity of titanium with other materials, poor cleaning of parts before joining, and inadequate protection during welding can lead to contamination, porosity and embrittlement of the completed joints. Topics Covered: • Weld Cleaning • Gas Shield Arc Welding Processes • Gas Tungsten Arc Welding • Gas Metal Arc Welding • Plasma Arc Welding • Other Welding Processes
Book

The Practical Reference Guide for Corrosion of Welds - Causes and Cures

1999-01-01
Expert witness and AWS lecturer Ted V. Weber draws upon his lengthy experience as a materials troubleshooter for DuPont to present this succinct introduction to basic corrosion mechanisms. It includes pitting, intergranular corrosion, stress corrosion cracking, erosion, crevice and galvanic corrosion, and selective leaching. Full color digital photos illustrate the costly destruction caused by corrosion in welds. The author offers clear advice on how to avoid and correct corrosion, including alloying for resistance.
Book

Surface Engineering for Corrosion and Wear Resistance

2001-03-01
Engineers are faced with a bewildering array of choices when selecting a surface treatment for a specific corrosion or wear application. This electronic publication provides practical information to help them select the best possible treatment. Contents cover process comparisons; tables and figures to compare surface treatment thickness and hardness ranges; abrasion and corrosion resistance; processing time, temperature, and pressure; costs; distortion tendencies; and other critical process factors and coating characteristics.
Book

Nanotechnology: A Crash Course

2010-01-01
The past few decades have seen an explosive increase in our ability to create nanostructures and nanosystems with a great degree of control, using a diversity of techniques. This ability has been accompanied by a similar enhancement in our ability to characterize structures and systems at the nanoscale. Nanotechnology: A Crash Course provides a broad overview of those nanostructures and nanosystems (together termed "Nanotechnology"). It covers structural characteristics and properties of nanostructures, nanofabrication techniques, methods for characterizing nanostructures, and applications for nanomaterials. The book also provides a thought-provoking assessment of the possible implications of nanotechnology in society, and likely future trends.
Book

Experimental and Simulation Tools for Thin-Film Solar Cells

2016-01-01
Experimental and Simulation Tools for Thin-Film Solar Cells describes the methods used for the optical characterization and design of thin-film solar cells. A description of the cells under study (CdTe, CIGS, CZTS, Perovskite, and organic) is given, followed by coupling experimental and simulation studies in order to improve solar cell performances. A detailed discussion on specific optical tools (ellipsometry, photoluminescence and photoreflectance) is included, and a link between materials and measurements is made by studying the relevant physical principles. Finally, a numerical model is provided that can be used to design the structure of a thin-film solar cell.
Book

Polymers in Aerospace Applications

2010-01-01
This review report gives an overview of how polymers are used in aerospace applications. Some of the topics covered are composites, including thermosets, thermoplastics and nanocomposites; fiber reinforcement of composites; and specialized applications. For each type of composite, the chemistry, cure methods, fabrication methods, mechanical properties, thermal properties and environmental degradation are considered. From the applications’ perspective, the title discusses sealants, structural adhesives, foams, primer paint, shape memory alloys, electroactive devices, MEMS, vibration damping, NLO properties and ablative polymers. This review report is accompanied by approximately 400 abstracts compiled from the iSmithers Polymer Library, the largest dedicated resource of polymer information in the world, to facilitate further reading on this subject. A subject index and a company index are included.
Book

Automated/Mechanized Drilling and Countersinking of Airframes

2013-05-07
Modern aircraft manufacturing involves drilling and countersinking hundreds of thousands to millions of holes. Doing this work by hand accounts for 65% of the cost of airframe assembly, 85% of the quality issues, and 80% of the lost time due to injuries. Automated drilling and countersinking replaces traditional hand methods and involves using numeric control machinery to drill and countersink a finished hole “one shot” (drilling a finished hole without using pilot holes or tool changes). This is a proven cost reducing technology that improves quality where it has been applied successfully. The focus of this book is on automating the process of drilling and countersinking holes during airframe manufacturing.
Book

Servitization and Physical Asset Management

2018-12-31
Servitization and Physical Asset Management, third edition, was developed to provide a structured source of guidance and reference information on the business opportunities linked to servitization and the management of physical assets. A growing trend in the global economy, servitization focuses on the actual deliverables of an asset from the perspective of the customer: electricity instead of the power plant, thrust instead of the engine, mobility instead of a plane or a car. The book offers high-level overviews of how to servitized and manage assets from a variety of perspectives, reviewing nearly 1,500 books, magazine articles, papers and presentations and websites. Written by Michael J. Provost, Ph.D., and a subject matter expert in modeling, simulation, analysis and condition monitoring, Servitization and Physical Asset Management, third edition, is an invaluable reference to those considering providing asset management services for the products they design and manufacture.
Book

The Future of Airplane Factory: Digitally Optimized Intelligent Airplane Assembly

2019-05-28
The Future of Airplane Factory: Digitally Optimized Intelligent Airplane Factory defines the architecture, key building blocks, and roadmap for actualizing a future airplane factory (FAF) that is digitally optimized for intelligent airplane assembly. They fit and integrate with other FAF building blocks that aggregate to a Digitally Optimized Intelligent Airplane Factory (DOIAF). The word "intelligent" refers to the ability of a system to make right decisions and take right action in the highly dynamic and fluid environment of the modern airplane manufacturing space. The event-driven dynamics inherent in the complexity of this environment drive the need for expert knowledge which resides in intelligence systems incorporating the experience of experts. Expert knowledge need not be smart, brilliant, or possess genius as long as the outcomes are derived from right decisions resulting in right actions-applied rapidly to sustain an optimized factory enterprise.
Book

Care and Repair of Advanced Composites, 3rd Edition

2020-12-31
The new edition of the well known Care and Repair of Advanced Composites, 3rd Edition, improves on the usefulness of this practical guide geared towards the aerospace industry. Keith B. Armstrong, the original lead author of the first edition was still in charge of this project, counting on the expert support of Eric Chesmar, senior composites specialist at United Airlines. Mr. Chesmar is also an active member of SAE International's CACRC (Commercial Aircraft Composite Repair Committee), an elite group of industry experts dedicated to the standardization, safety, security, and efficiency of composite repairs in the airline industry. Mr. Francois Museux (Airbus) and Mr. William F. Cole II also contributed. Care and Repair of Advanced Composites, 3rd Edition, presents a fully updated approach to the training syllabus recommended for repair design engineers and composite repair mechanics.
Book

Innovations in Automotive and Aerospace Assembly

2018-03-23
Up until the last two decades, aluminum in airplanes and steel in automobiles were the primary materials used to produce these two complex machines. These metal-to-metal assemblies, and specifically the same-type metal-to-metal assemblies, have resulted in distinct manufacturing process advantages over decades of production. However, advances in material types have driven manufacturing to adapt and align the fabrication and assembly processes to continue to facilitate a quality product that is reliable, can be manufactured at a price point that is affordable and be manufactured in quantities that can be widely distributed. Dissimilar metal and composite material assemblies are now requiring highly complex manufacturing processes. Innovations in Automotive and Aerospace Assembly addresses how these new, disruptive materials usage are changing the manufacturing and production processes for the transportation industries.
Book

Economics of Composites

2015-09-17
This essential information captures the state of the composites industry to assist engineering/technical professionals in charting a course for achieving economic success. The material characteristics of composites, their applications, and complex composites manufacturing processes depend on many factors. These are all fully considered and presented to meet the challenges that face this marketplace.
Book

The Romance of Engines

1997-05-01
This book examines the development of the engine from a historical perspective. Originally published in Japanese, The Romance of Engines' English translation offers readers insight into lessons learned throughout the engine's history. This book belongs on the bookshelves of all engine designers, engine enthusiasts, and automotive historians. Topics covered include: Newcomen's Steam Engine The Watt Steam Engine Internal Combustion Engine Nicolaus August Otto and His Engine Sadi Carnot and the Adiabatic Engine Radial Engines; Piston and Cylinder Problems Engine Life Problem of Cooling Engine Compartments Knocking; Energy Conservation Bugatti; Volkswagon Rolls Royce Packard Daimler-Benz DB601 Engine and more!
Book

Additive Manufacturing for Designers: A Primer

2019-02-15
Additive Manufacturing, also known as AM or 3D printing, is a class of manufacturing processes that create objects by shaping material layer by layer. Having demonstrated the ability to produce miraculously complex geometries, it is broadly claimed that AM will have endless applications as the technology improves. However, underneath the hype surrounding this technology is a world of nuance and constraints as well as highly strategic applications. Additive Manufacturing for Designers: A Primer, written by Dr. Amy Elliott from Oak Ridge National Laboratory and Dr. Cynthia K. Waters from North Carolina A&T State University discusses the topics needed for a holistic understanding of the many micro and macro components of the world of 3D printing. Additive Manufacturing for Designers: A Primer takes the reader on a journey beginning with important aspects of AM part design and process dependence, including resolution and tolerance issues of interest to any manufacturer.
Book

Automotive Carbon Fiber Composites

2011-11-29
The development of new materials that are technically and economically viable is no small endeavor. The risks, costs, and time involved in research are usually so high that only governments or private consortia can bear them. And so it has been with the trajectory of carbon fiber reinforced composites, which are capable of providing the lightweighting needed for fuel efficiency, and the mechanical strength required for safety. After a long development cycle, this material is now being widely used by the military, in commercial aircraft, and in the automotive industry. Automotive Carbon Fiber Composites: From Evolution to Implementation, written by Dr. Jackie Rehkopf, senior researcher at Plasan Carbon Composites, gives a high-level summary on carbon reinforced fiber composites specific to the automotive industry in today’s market and its vision for the next 5 to 10 years.
Book

Design of Racing and High-Performance Engines 2004-2013

2013-02-12
This compendium is an update to two best-selling editions published by SAE International in 1995 and 2003. Editor Doug Fehan has assembled a collection of technical papers from the SAE archive that will inspire readers to use race engine development as an important tool in the future of transportation. He focuses on several topics that are important to future race engine design: electrification, materials and processes, and improved technology. Today’s electric hybrid vehicles and kinetic energy recovery systems embody what inventors envisioned in the early 1900s. First employed in trams and trains of that era, the technology was almost forgotten until racers resurrected their version in 2009 F-1 racing. The automotive industry has long admired the aircraft industry’s use of lightweight metals, advanced finishing processes, and composites. The use of these materials and processes has helped reduce overall mass and, in turn, improved speed, performance, and reliability of race engines.
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